Evaluating Wirewound With Thick Film Energy Resistor Technologies

On this page we Assess two of the commonest resistor forms for electrical power resistor purposes, Wirewound building and thick film technologies.

Regardless of the building The main structure considerations when designing any electric power resistor are:

- The resistor benefit
- The essential electric power handling ability
- Resistance balance as time passes
- Adjust in resistance benefit with temperature

In any superior electric power application temperature effects as well as resistor ability dealing with capability are the main things to consider. The products and techniques utilized to construct the resistor contains a immediate effect on its long-term functionality and balance.

Resistor Construction

The resistor structure and construction features a immediate impact on its long-lasting security and efficiency. Whole resistance is determined with the resistivity with the resistor content, along with the resistor observe duration, width and thickness. You will find noticeable limitations with no matter what resistor material is preferred. For thick film resistors even though it is possible to enhance keep track of length and width main will increase in thickness are impossible along with a limited variety of fabric resistivity can be obtained. For wirewound rising both the wire thickness or length has A serious effect on the dimensions of the resistor.

The long run stability in the resistor materials plus the effects of temperature also are essential criteria. Temperature results can degrade the resistor general performance or, in Extraordinary cases, cause resistor failure. In the thick film resistors temperature consequences may be minimized by selecting an appropriate thickness of an appropriate substrate materials. For Wirewound resistors the development, Main material, the wire style and diameter, the all need very careful thing to consider.

Evaluating Resistor Systems

The important thing benefits of thick movie electric power resistors about Wirewound are scaled-down dimension, can be obtained at drastically lessen Price (like tooling Value), have lower inductance and enhanced thermal administration. Thick movie resistors are consequently scaled-down, have a more rapidly frequency reaction and so are superior suited to heat sinking apps. Thick movie technological innovation also provides increased resistance values and higher voltage rating than Wirewound resistors.

The foremost benefit of thick film technological know-how in high electric power programs may be the higher thermal conductivity on the ceramic (Alumina) substrate which makes it perfect for applications wherever substantial ability dissipation is necessary in a little area. The substrate materials implies it is a wonderful match While using the aluminium product in heat sinks and is particularly chemically inert and mechanically secure.


Whilst Wirewound resistors do provide larger precision (improved tolerance), larger stability and lower values it is commonly in the expenditure of much bigger footprint and higher inductance than an equal thick movie machine. Any Wirewound resistor is basically a coil of wire (an inductor) and While alternative of material can Restrict the affect on the significant inductance it continues electronic components to be An important drawback. The coil development also helps make heat dissipation A serious situation.

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